Pollution Control Systems

Posted on Friday, February 12, 2010 - 0 comments -

While deciding the appropriate technology for its projects, NTPC integrates many environmental provisions into the plant design. In order to ensure that NTPC comply with all the stipulated environment norms, various state-of-the-art pollution control systems / devices as discussed below have been installed to control air and water pollution.

Electrostatic Precipitators: The ash left behind after combustion of coal is arrested in high efficiency Electrostatic Precipitators (ESPs) and particulate emission is controlled well within the stipulated norms. The ash collected in the ESPs is disposed to Ash Ponds in slurry form.


Flue Gas Stacks: Tall Flue Gas Stacks have been provided for wide dispersion of
the gaseous emissions (SOX, NOX etc) into the atmosphere. Low-NOX Burners: In gas based NTPC power stations, NOx emissions are controlled by provision of Low-NOx Burners (dry or wet type) and in coal fired stations, by adopting best combustion practices.Neutralisation Pits: Neutralisation pits have been provided in the Water Treatment Plant (WTP) for pH correction of the effluents before discharge into Effluent Treatment Plant (ETP) for further treatment and use. Coal Settling Pits / Oil Settling Pits: In these Pits, coal dust and oil are removed from the effluents emanating from the Coal Handling Plant (CHP), coal yard and
Fuel Oil Handling areas before discharge into ETP. DE & DS Systems: Dust Extraction (DE) and Dust Suppression (DS) systems have been installed in all coal fired power stations in NTPC to contain and extract the fugitive dust released in the Coal Handling Plant (CHP).

Cooling Towers: Cooling Towers have been provided for cooling the hot Condenser cooling water in closed cycle Condenser Cooling Water (CCW) Systems. This helps in reduction in thermal pollution and conservation of fresh water
.
Ash Dykes & Ash Disposal Systems: Ash ponds have been provided at all coal based stations except Dadri where Dry Ash Disposal System has been provided. Ash Ponds have been divided into lagoons and provided with garlandin garrangements for change over of the ash slurry feed points for even filling of the
pond and for effective settlement of the ash particles. Ash in slurry form is discharged into the lagoons where ash particles get settled from the slurry and clear effluent water is discharged from the ash pond. The
discharged effluents conform to standards specified by CPCB and the same is regularly monitored.
At its Dadri Power Station, NTPC has set up a unique system for dry ash collection and disposal facility with Ash Mound formation. This has been envisaged for the first time in Asia which has resulted in progressive development of green belt besides far less requirement of land and less water requirement as compared to the
wet ash disposal system.

Ash Water Recycling System: Further, in a number of NTPC stations, as a proactive measure, Ash Water Recycling System (AWRS) has been provided. In the AWRS, the effluent from ash pond is circulated back to the station for further ash sluicing to the ash pond. This helps in savings of fresh water requirements for
transportation of ash from the plant.

The ash water recycling system has already been installed and is in operation at Ramagundam, Simhadri, Rihand, Talcher Kaniha, Talcher Thermal, Kahalgaon, Korba and Vindhyachal. The scheme has helped stations to save huge quantity of fresh water required as make-up water for disposal of ash.
Dry Ash Extraction System (DAES): Dry ash has much higher utilization potential in ash based products (such as bricks, aerated autoclaved concrete blocks, concrete, Portland pozzolana cement, etc.). DAES has been installed at Unchahar, Dadri, Simhadri, Ramagundam, Singrauli, Kahalgaon, Farakka, Talcher Thermal,
Korba, Vindhyachal, Talcher Kaniha and BTPS.

Liquid Waste Treatment Plants & Management System: The objective of industrial liquid effluent treatment plant (ETP) is to discharge lesser and cleaner effluent from the power plants to meet environmental regulations. After primary treatment at the source of their generation, the effluents are sent to the ETP for
further treatment. The composite liquid effluent treatment plant has been designed to treat all liquid effluents which originate within the power station e.g. Water Treatment Plant (WTP), Condensate Polishing Unit (CPU) effluent, Coal Handling Plant (CHP) effluent, floor washings, service water drains etc. The scheme
involves collection of various effluents and their appropriate treatment centrally and re-circulation of the treated effluent for various plant uses.

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